I didn't get photos of the assembly process, because the door went together rapidly. The associated rounding over of the outside edges, and prep sanding took a little longer.
Here is the door right after the glue has dried, but before any further router work or sanding:
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Assembled Door - Front Side |
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Assembled Door - Back Side |
The hinge pockets will be cleared out with the same bit that was used to drill the pockets. On a related note, the panel is 3/16" thick, where as the channel it rides in is 1/4". To address this problem, I placed spacers made of card-stock in the groove on the back side of the door. This pushes the panel flat against the front side of the groove.
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A card-stock spacer. |
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The end result. |
Now the first door is ready for finish application. The second door will be assembled soon.
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