Tuesday, February 14, 2012

T-Box Legs: The Final Push

Now that the castors are ready for final mounting, there is one thing left: mounting the small frame to the T-Box Proper. In order to achive this, the following tasks have to be competed: Wax the bottom of the T-Box, Position and clamp the small frame in place, drill all holes, clear all holes of sawdust, and finally, glue & screw the small frame to the T-Box.

First up: Waxing the T-Box Bottom!

Approximate fitting of the small frame.

Ordinary Paste wax is used to finish the T-Box Bottom....
Waxing involves a fair amount of eblow grease, which I tired of very quickly! In desperation, I hauled out an old buffing pad, and attached it to a drill. The result was a nice finish, with less time and effort.

...Buffing tools are used to finish to a nice gloss!
Now the bottom side has gotten the last waxing it's gonna get for a decade or so.... time to drill holes for the small frame attachment.

Small frame aligned and clamped in place.

Inital hole location are marked.
The tool in the previous picture is a device I call a "Port-o-line". Reasonable effective in drilling perpendicular holes....

Dowel hole drilled, with test-fitted dowels.
Once the dowel hole were drilled, in inserted the dowels, so the frame would remain aligned during the drilling of all subsequent holes.


Assembly Compete!


Once the hole were drilled, the frame was removed, and all dowel hole were cleaned of sawdust. The frame was then finally assembled on to the T-Box, including glue for the dowels. All that's left is to assemble on the castors, and place the table in service.

Final mounting of the castors.

Table in service.
This was a fairly involved project, but resulted in a vast improvement in usability. The table can now be easily moved, cleaned under, and leveled. I look forward to using this setup for some time to come....